Trailer Battery Charging
oelaineo said:
I understand wiring well enough to know that I need to install an auxillary relay (to supply power to the trailer battery) which would be switched on and off by the SSR main ign switch via one of the SSR fuse boxes.
Once a 30 amp relay is installed it is a piece of cake to wire the 7 prong trailer connector up, and power the auxillary power lead of the plug.
The main fuse box under the hood shows an "Auxillary fuse 2". Simple enough to utilize power from that fuse to power a relay, provided one could figure out what the color code of the wire is that is attached to that fuse, and coming out of the fuse box some where.
Does anybody have any idea what that particular wire color code is?
Or any switched power source that could handle the additional low power draw of a relay? And where that would be located, and what the color coding would be of that wire?
I really do not want to remove the entire fuse box, merely to get at the back of the fuse box to see what color the wire is that runs to "Auxillary fuse 2".
Can anybody help?
Elaine
Elaine,
The Service Manual (page 8-1013) shows the "AUX PWR 2" (fuse 1 in the underhood fuse block) should have a 20 amp (yellow) fuse installed. The wire color is "OG" (orange, I believe) and runs through connector C-402 (right rear corner of the frame) to the "REAR AUXILARY POWER OUTLET" at the right rear corner of the bed.
For simplicity of installation, I would recommend the following:
Pick up a heavy duty cigarette lighter plug and an in-line fuse holder from your local Radio Shack or auto parts store.
From the SSR side of the trailer wiring connector, run both the trailer battery charge power and the trailer battery ground wires up through the frame and into the right rear bed area. The separate ground will eliminate the need for a really good ground through your trailer ball for charging the battery.
Put the fuse holder in series with the "Trailer Battery Charge" line and connect to the high side (center pin) of the cigarette lighter plug. Trailer "Battery Ground" goes to the side contact. Leave enough length to stow this when not in use. Lots of creative opportunities here.
Be sure to use a 15 amp fuse in your fuse holder. This is how you protect the Trailer Battery Charging system.
The 20 amp fuse in the power distribution box is there to protect the wiring to the Aux Power connector, not limit the current to the stuff connected to it.
Notes of Caution:
1) BEFORE HOOK-UPCheck to see that the Aux Power Outlet is wired with the center lead positive (+) and the outer shell negative (-). This can be done with a voltmeter referenced to chassis ground.
2) BEFORE HOOK-UPCheck to be sure the trailer wiring connector polarity correctly matches the Aux Power Outlet polarity. Ths will be done with the (+) lead on the center pin and the (-) lead on the outer connection of the Radio Shack Plug you just built.
3) The Aux Power Outlet is hot all of the time. It is not controlled by any of the systems. This will mean that you will need to either install a relay in the wiring between the Radio Shack connector and the trailer connector or pull the plug out when you don't want to charge the battery.
4) Without implementation of item 5, the Radio Shack connector will be hot any time the trailer connector and battery are connected. The possibility of shorting to ground exists, but the worst thing that will happen is that you will blow the 15 amp fuse right next to the connector. A simple plastic sleeve (lots of optional protection methods here too) could eliminate almost all issues.
5) Install a simple charging current limiter and heavh duty diode at your battery to keep the inrush current down. This will keep from blowing the 15 amp fuse in the rear of the truck bed. This will also eliminate problems associated with item 4. Talk to an RV house, they do this kind of stuff all the time.
Hope this helps,
Mike